Complete Aluminum Forging & Machining Capabilities
Need precision aluminum components fast? We handle every step — from raw material to finished parts. Forge to finish, delivered in weeks, not months.
Six Integrated Services. One Supplier.
From design concept to finished component, we handle everything under one roof to eliminate coordination headaches and delivery delays.
1
Engineering Partnership
Custom design solutions, forge simulation, design optimization, project management, technical guidance using SolidWorks engineering and forging simulation software
2
Tool & Die Making
In-house tooling, rapid prototyping, design validation, quick iterations including impression die design and manufacturing for forging, trim, pierce, and coining dies
3
Precision Closed-Die Forging
Custom aluminum geometries, superior grain flow, high-strength results using hot forged aluminum and brass with impression dies
4
Advanced Heat Treatment
T-4/T-6/T-61/T-73 treatment, alternative quenchant solutions, ASTM compliance, enhanced properties
5
Precision Machining
Tight tolerances, complete finishing, in house machining fixtures, forge-to-finish integration with comprehensive program management
6
QUALITY FINISHING
Shot blasting, vibratory cleaning, polishing
Technical Capabilities & Quality Standards
Equipment & Capabilities
- Forging Capacity: Closed-die forging up to 10 pounds (4.54 kg)
- Forging Tonnage Capabilities from 1000 to 2750
- Coming soon 4000 Ton and up
- Material Capabilities: 2000, 4000, 6000, 7000 series aluminum alloys
- Forging Tolerances: ±0.010″ precision capabilities
- Machining tolerances: ±0.001″ precision capabilities
- Heat Treatment: T-4, T-6, T-61, T-73, and custom tempers
- Additional Materials: Brass, copper, bronze forging capabilities
- Machining: CNC machining available upon request
- Billet cutting ability with saws
Quality & Certifications
- ISO 9001:2015 Certified quality management systems
- ITAR Compliance DoD-vetted security for defense applications
- ASTM Standards Heat treatment and material specifications
- Transitioning to IATF Automotive quality standards
- Liquid dye penetrant inspection (DPI) for surface indication detection
- Proprietary Processes Developed over 80+ years of experience
- Hardness testing
- Dimensional inspection with calipers, CMM, or blue light laser scanning
How We Deliver Forge-to-Finish in Weeks
Our integrated process eliminates the delays and quality variations that come from managing multiple suppliers.
DESIGN
TOOLING
FORGING
HEAT TREAT
MACHINING
FINISHING
Choose BAFE when you want:
- Agility
- Responsiveness
- On time designs and deliveries
- Consistent Quality
- Customer Service
Forging Advantages Over Other Manufacturing Methods
Our forged aluminum components deliver superior performance characteristics:
- Strength: Higher tensile and yield strength than cast or machined alternatives
- Toughness: Superior impact resistance for high-stress applications
- Fatigue Performance: Extended service life under cyclic loading conditions
- Porosity-Free Structure: Eliminates leak paths and structural weak points
- Ductility: Enhanced performance under stress
- Consistent Mechanical Properties: Uniform strength throughout part structure
Precision Components for High-Performance Industries
For over 80 years, we’ve manufactured aluminum components that perform when failure isn’t an option.
Application Types: Suspension components, powertrain parts, structural elements
Key Requirements: Lightweight strength, vibration resistance, high-stress performance
Application Types: Upper/lower receivers, weapon components, defense systems
Key Requirements: ITAR compliance, precision tolerances, reliability
Application Types: Suspension systems, transmission components, safety-critical parts
Key Requirements: High strength-to-weight ratio, durability, automotive standards
Application Types: Fire suppression valves, marine fittings, emergency equipment parts
Key Requirements: Corrosion resistance, reliability, safety standards
Our Speed Sets Us Apart
WEEKS NOT MONTHS
Don’t wait months for complete production cycles. Our integrated process delivers finished components in weeks. Family business agility meets manufacturing precision.
SINGLE-SOURCE RELIABILITY
Eliminate supply chain complexity and quality variations. Every variable is controlled in-house from raw material to finished product.
TRUE PARTNERSHIP
We guide you through the forging process, optimize designs for manufacturability, and collaborate with your engineering team.
Your Supply Chain Starts and Ends Here
Tell us about your project requirements, and we’ll provide a detailed quote within X business hours.